FS Industries ENGINEERED STEEL PRODUCTS
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PO Box 72659 Providence, RI 02907
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WIRE ROPE CABLE FESTOON SYSTEMS
SERIES 5100 SPECIFICATIONS
Series 5100 wire rope supported systems are designed for simple applications with limited travel distance and speed
requirements.
Neoprene clamp
   pad
Concave nylon
    wheels
Nylon body
Axles - zinc plated
   steel
Fasteners -
   galvanized steel
HOW TO ORDER
Wire rope sag: When laying out a Pow-R-Tag® system,
consideration should be given to the maximum carrying
capacity and its sag under a given load. When determining
clearance under cable loops, allowance must be made
for sag in the wire rope supporting the system.		 The formula below can be used to determine the tension
in the wire rope and the sag. Caution: Tension in the
wire rope must not exceed 1050 pounds.
Tension in pounds = total weight (lbs) x length (ft)
8 x sag (ft)
5110 SPECIFICATIONS
Cable Size - for individual cables to 0.30 inches maximum
thickness. (10:1 saddle diameter to cable thickness ratio.)
Working Travel - 16 feet through 66 feet standard. For
systems with longer working travel, consult factory.
Weight Capacity - 9 pounds per car.
Window Opening - 0.88" x 2.38".
Systems include:
(1) 2 end clamps; (2) 1 hardware kit consisting of 2
   eye-bolts, 5 clamps and 1 ball stop; (3) intermediate
   cars-see specified quantity; (4) nylon covered rope,
   required length.
Clamping distance equals distance between two cars
   along path of cable or hose.
NOTE: Festoon cable and connectors NOT INCLUDED
   in system number. System requirements are: working
   travel of 25 feet, loop depth of not more than 42 inches.
   Cable required is 4 conductor/#12. Additional 5 feet of
   cable required on each end of system for hookup.
PRICING FOR 5110 FLAT CABLE SYSTEM
Model A
Working
Travel
(ft)		 B
Loop
Depth
(in)		 C
Overall
Length
(ft)		 Maximum
Combined
Cable Wt.
(lbs/ft)		 D
Storage
Length (ft)		 Clamp
Distance
(ft)		 No. of
Carts
(item 3)		 (CR) Cable
Required*
(ft)		 Price
5110-02-025 16 36 18.7 1.44 1.05 6.25 2 20 $252.15
21 48 23.7 1.09 1.05 8.25 2 26
5110-04-045 27 36 30.5 1.44 1.75 6.25 4 33 $368.73
36 48 39.4 1.09 1.75 8.25 4 43
5110-06-060 38 36 42.2 1.44 2.45 6.25 6 46 $509.32
51 48 55.1 1.09 2.45 8.25 6 60
5110-08-075 50 36 54.8 1.44 3.15 6.25 8 60 $609.23
66 48 70.8 1.09 3.15 8.25 8 77
*Add for your hook-up(s) on each end.
5120/5130 SPECIFICATIONS
Cable/Hose Size for individual round cable or hose to
   1.25 inches. Not recommended for hoses larger than
   1/2" I.D. One additional cable or hose may be added
   by attaching saddle clamps 5122 or 5132 to the cable
   car (see bottom of page). 		Clamping Distance equal distance between two cars
   along path of cable or hose.
Systems include: (1) two end clamp assemblies; (2)
   one hardware kit consisting of two eye-bolts, five
   clamps, and one ball stop; (3) intermediate cars; (4)
   nylon covered wire rope, required length.
Weight Capacity is 9 pounds per car.
Working Travel is 15 feet through 68 feet standard.
   For systems with longer working travel, consult us. 		NOTE: Festoon cables/hose and connectors not
included in system number.
PRICING FOR 5120 ROUND CABLE or HOSE (From 0.49" to 0.91")
Model A
Working
Travel (ft)		 B
Loop
Depth (in)		 C
Overall
Length (ft)		 Maximum
Combined
Cable Wt.
(lbs/ft)		 D
Storage
Length (ft)		 Clamp
Distance
(ft)		 No. of
Carts
(item 3)		 (CR)
Cable
Required*
(ft)		 Price
5120-02-025 15 36 17.5 1.38 0.84 6.52 2 19 $225.26
20 48 22.5 1.05 0.84 8.52 2 24
5120-04-040 26 36 29.1 1.38 1.4 6.52 4 31 $376.27
35 48 38.1 1.05 1.4 8.52 4 41
5120-06-055 37 36 40.7 1.38 1.97 6.52 6 44 $456.30
50 48 53.75 1.05 1.97 8.52 6 59
5120-08-075 48 36 52.2 1.38 2.53 6.52 8 57 $514.38
65 48 69.2 1.05 2.53 8.52 8 76
*Add for your hook-up(s) on each end.
PRICING FOR 5130 ROUND CABLE or HOSE (From 0.91" to 1.25")
Model A
Working
Travel (ft)		 B
Loop
Depth (in)		 C
Overall
Length (ft)		 Maximum
Combined
Cable Wt.
(lbs/ft)		 D
Storage
Length (ft)		 Clamp
Distance
(ft)		 No. of
Carts
(item 3)		 (CR)
Cable
Required*
(ft)		 Price
5130-02-025 16 36 18.5 1.31 0.84 6.87 2 20 $161.70
21 48 23.5 1.01 0.84 8.87 2 25
5130-04-045 28 36 31.1 1.31 1.4 6.87 4 34 $256.03
37 48 40.1 1.01 1.4 8.87 4 44
5130-06-060 40 36 43.6 1.31 1.97 6.87 6 48 $338.10
52 48 55.6 1.01 1.97 8.87 6 61
5130-08-075 52 36 56.2 1.31 2.53 6.87 8 61 $421.40
68 48 72.2 1.01 2.53 8.87 8 79
*Add for your hook-up(s) on each end.
FLAT FESTOON CABLE
Flat cable is designed with all individual conductors
   located in the neutral axis of the cable to provide
   extra-long life.
Fine stranding, PVC thermoplastic insulation.
For indoor and outdoor operation.
Insulation rating: 105°.
FLAT CABLE SELECTION PRICE LIST
Model AWG
size		 no. of
conductors		 Dimensions
inches		 Amps Weight
ls/ft		 Price
per foot
583000708 16 8 .20x1.110 15 .18 $1.96
583000712 16 12 .20x1.605 15 .27 $2.70
583000504 14 4 .21x.625 25 .12 $1.09
583000508 14 8 .21x1.175 17 .22 $2.45
583000512 14 12 .21x1.700 17 .34 $3.43
583000304 12 4 .23x.710 30 .16 $1.67
583000308 12 8 .23x.700 21 .32 $3.31
583104000 10 4 .27x.880 40 .24 $2.45
ROUND FESTOON CABLE
Neoprene jacket UL approved for indoor and outdoor operation
Ethylene - propylene rubber insulation Insulation rating: 90° C
Voltage rating 600V
ROUND CABLE SELECTION PRICE LIST
Model AWG
size		 no. of
conductors		 Dia.
inches		 Amps Weight
ls/ft		 Price
per foot
R62110114 16 3 0.430 10 0.1122 $1.09
R62110115 16 4 0.485 8 0.1495 $1.48
R62110117 14 3 0.560 15 0.1859 $1.81
R62110118 14 4 0.605 12 0.2209 $2.25
R62110120 12 3 0.640 20 0.2530 $2.09
R62110121 12 4 0.670 16 0.2970 $2.47
R62110123 10 3 0.695 25 0.3113 $2.43
R62110124 10 4 0.750 20 0.3850 $2.93
R62110310 8 2 0.81 45 0.407 $8.68
R62110311 8 3 0.9 45 0.528 $7.97
R62110411 8 3G 0.91 45 0.572 $12.29
R62120146 16 6 0.565 8 0.1947 $2.32
R62120148 16 8 0.645   0.2431 $2.86
R62120150 16 10 0.72   0.3058 $3.42
R62120151 16 12 0.74   0.3355 $4.36
R62120153 16 16 0.825   0.4246 $5.67
R62120155 16 20 0.9   0.5126 $6.83
R62120179 14 6 0.740 12 0.3322 $3.70
R62120181 14 8 0.845   0.4073 $4.53
R62120183 14 10 0.905   0.4774 $5.86
R62120212 12 6 0.8 16 0.4092 $4.61
R62120237 10 6 0.88 20 0.5324 $5.54
WIRE ROPE SYSTEMS
SERIES 5100 Wire Rope Systems handle flat cable .30" maximum thickness and round cable or hose up to
1.25" diameter.
FLAT CABLE CAR WIRE ROPE HARDWARE
No. 5103 hardware
kit includes: eye
bolts, five cable
clamps, ball stop
and fasteners.
Model 5111
Flat Cable
Wt. 0.50 lbs.
No. 5104-Xxx* nylon covered wire rope.
Weight is 0.065 lb/ft. *Last three digits indicate
required length in feet; e.g., 55 foot rope = catalog
number 5104-55.
NOTE: Wire rope is 3/16 inch diameter nylon
coated to 1/4 inch diameter. Wire rope must be
nylon covered if supplied by customer.
ROUND HOSE/CABLE CAR
Model 5121 Round
Cable/Hose
Wt. 0.41 lbs. 0.49”
to 0.91” O.D.		 Model 5131 Round
Cable/Hose
Wt. 0.44 lbs. 0.91” to
1.25” O.D.
END CLAMPS
Model 5112 Wt. 0.62 lbs.
PRICING FOR WIRE ROPE SYSTEMS
Model Description Price
5103 Hardware Kit $36.75
5104 3/16 Nylon Coated $2.31
5111 Car-Flat Cable $42.46
5112 End Clamp Flat Cable $26.76
5121 Car-Round Cable $34.79
5122 Clamp-Round Cable $15.37
5131 Car-Round Cable $26.95
5132 RD-Cable Saddle $9.19
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